Method
Ninety percent of a coating job happens before any colour goes down.
Anyone can roll resin onto concrete. What separates a floor that lasts from one that peels is the preparation nobody photographs and the cure times nobody wants to hear.
Full sequence
Seven stages, in order, every time.
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Assess the slab
Age, finish, hardness, existing coatings or sealers, oil contamination, cracks, control joints, drain slope and edge conditions. On below-grade and newer slabs, a moisture reading is taken before a system is committed to.
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Write the scope
You get the coating system, the layer build, the prep method, the finish selection, the square footage and a price range in writing. If something might change once grinding exposes the slab, that gets named up front rather than appearing as a surprise later.
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Contain and protect
Poly barriers, masking on walls, door tracks and thresholds, and vacuum extraction on every grinder. Concrete dust travels much further than people expect, and it is far cheaper to contain it than to clean it.
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Diamond grind
Planetary grinders open the concrete to the profile the coating manufacturer specifies. Tooling is matched to slab hardness. Edges and corners are ground separately with a hand grinder, because an unground perimeter is the first place a floor fails.
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Repair, then re-grind
Cracks, spalls, pop-outs and joints are filled with a rigid or semi-rigid repair material depending on whether the joint needs to move. Everything is then ground flush so no repair telegraphs through the finished surface.
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Prime, base, broadcast
Primer is applied into the open profile and the pigmented base follows inside the primer's recoat window. Flake is broadcast into the wet base until the surface takes no more, then scraped and vacuumed back flat once cured.
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Topcoat, cure, hand over
Clear coats at the specified wet film thickness, with anti-slip additive if quoted. You get written cure gates and a short care sheet. Then the space is yours again, on the schedule and not before it.
Cure gates
Three different numbers, and they matter.
Walking on a floor, putting a shelving unit back on it, and parking a car on it are three separate thresholds. Cutting the third one short is the most common way a good install gets wrecked in week one.
| System | Foot traffic | Furniture & storage | Vehicles |
|---|---|---|---|
| Full polyaspartic | Roughly a day | Roughly two days | Two to three days |
| Epoxy base, polyaspartic top | One to two days | Two to three days | Three to five days |
| Full epoxy build | One to two days | Three days | Five to seven days |
These are indicative, not a promise
Cure is driven by temperature, humidity and the specific product data sheet for the materials used on your floor. The numbers that count are the ones written into your quote and confirmed on the day. A cold garage in February will be slower than this table.
Your side
Four things that keep a job on schedule.
- Empty the space completely, the night before. Not the morning of. Grinding starts early and a half-cleared garage costs an hour that comes out of the cure window.
- Confirm the colour and flake blend early. Once the base coat is mixed, the decision is made.
- Keep pets and kids out through the cure. Paw prints in a topcoat cannot be spot-repaired invisibly.
- Be reachable during grinding. That is when hidden slab conditions appear and when a fast decision saves a day.
Winter work
Cold-weather installs, honestly
Polyaspartic chemistry genuinely extends the season, and we do install through Vaughan winters. Three conditions still have to hold: the slab above the product's minimum application temperature, the slab above dew point so moisture does not condense onto the surface, and enough heat retained through the full cure window.
If a garage cannot be sealed and heated enough to hold those, the answer is to wait. Installing anyway produces a floor that looks fine for a month and then delaminates.
Questions we actually get
How the work gets done.
How much dust does grinding make?
Can you match a specific colour?
What happens to my old coating?
How long does a finished floor last?
Do you offer a warranty?
Can you work while the building stays open?
Have a floor you want assessed?
Send the details and photos. You will get an honest read on what the slab needs before anyone talks about colour.